Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. An electric equipment and major repairs of engines
      3.2.1. An electric equipment of engines
      3.2.2. Major repairs of engines
         3.2.2.1. Technical characteristics
         3.2.2.2. Instructions on service and engine repair
         3.2.2.3. Dismantle and installation of the power unit
         3.2.2.4. A cover of a head of cylinders
         3.2.2.5. Коромысла and platens коромысел
         3.2.2.6. The thermostat
         3.2.2.7. A soaking up collector
         3.2.2.8. A final collector
         3.2.2.9. Турбокомпрессор
         3.2.2.10. The conditioner
         3.2.2.11. A radiator
         3.2.2.12. The fan of system of cooling with a drive from the electric motor
         3.2.2.13. The pump of a cooling liquid
         3.2.2.14. A head of cylinders
         3.2.2.15. Valves and springs
         3.2.2.16. Pushers
         3.2.2.17. The oil pallet
         3.2.2.18. The oil pump
         3.2.2.19. An epiploon of a forward cover of a gear belt
         3.2.2.20. A chain of a drive of a camshaft and a drive asterisk
         3.2.2.21. A forward cover of a gear belt
         3.2.2.22. An epiploon of a cranked shaft
         3.2.2.23. A gear belt and натяжитель
         3.2.2.24. A gear belt and the tension mechanism
         3.2.2.25. A drive газораспределительного the mechanism petrol engines
         3.2.2.26. A drive газораспределительного the mechanism diesel engines
         3.2.2.27. A camshaft
         3.2.2.28. Camshaft bearings
         3.2.2.29. Pistons and rods
         3.2.2.30. Shatunnye bearings
         3.2.2.31. Assemblage of shatunno-piston group and installation on the engine
         3.2.2.32. Заглушки and a heater картера the engine
         3.2.2.33. A back epiploon of a cranked shaft
         3.2.2.34. A cranked shaft and radical bearings
         3.2.2.35. A flywheel and a gear wreath
   3.3. The diesel engine of 2,8 litres
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes





Isuzu Trooper>> Engines>> Electric equipment and major repairs of engines>> Major repairs of engines>> Drive газораспределительного the mechanism diesel engines

3.2.2.26. A drive газораспределительного the mechanism of diesel engines

ASTERISK OF DRIVE ТНВД

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight. Merge cooling liquid.
2. Remove covers of a gear belt. Remove a flange of an asterisk of drive ТНВД.
3. Remove a spring of the mechanism of a tension of a belt.
The prevention

At removal of a spring do not put too big effort, spring breakage otherwise is possible.


4. Turn away a roller bolt натяжителя and remove a roller.
5. Remove a belt.
6. Fix an asterisk from проворачивания for what through an aperture in an asterisk in a carving aperture in the case screw a bolt with carving М6х1,25.
7. Turn away bolts of fastening of an asterisk to a pump shaft.
8. Press an asterisk from a shaft.

Installation

PERFORMANCE ORDER
1. Combine an asterisk with шпонкой and establish an asterisk on a pump shaft, tighten bolts with the moment 56–70 Н.м.
2. Turn a cranked shaft and establish the piston of 1st cylinder in ВМТ a compression step.
3. Combine adjusting labels on asterisks of a drive of the pump and a camshaft, labels should are turned to each other.
4. Dress a new gear belt in the following sequence: a leading asterisk of a cranked shaft, an asterisk of drive ТНВД. Between asterisks ТНВД and a camshaft there should be a weak point.
5. Establish aligning device of a tension and a roller натяжителя a belt so that the edge of the aligning device was between two pins on a roller cover натяжителя.
6. Tighten a roller nut by hand, the roller should rotate freely.
7. Establish a spring of the mechanism of a tension and tighten a nut of a roller with the moment 30–48 Н.м.
8. Turn a cranked shaft on 2 complete revolutions in a direction clockwise to provide belt landing in a place. Further tighten a cranked shaft on 90 rather ВМТ to expose ТНВД.
9. Ослабьте a roller nut натяжителя to weaken a belt, then tighten a nut with the moment 108–130 Н.м.
10. Establish a flange of an asterisk of drive ТНВД so that deepening on the brink of a flange has coincided with a triangular label on a drive asterisk.
11. Turn a cranked shaft on 2 complete revolutions clockwise and establish the piston of 1st cylinder in ВМТ a compression step. You are convinced volume that the triangular label on an asterisk has coincided with deepening in a flange then check up a tension of a belt which should be 1,3–2,2 кГс.
12. Establish a cover of a gear belt.
13. Further installation is carried out upside-down.
14. Connect the battery to weight. Fill in cooling liquid.

ASTERISK OF THE DRIVE OF THE CAMSHAFT

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight. Merge cooling liquid.
2. Uncover a gear belt.
3. Remove a spring of the mechanism of a tension of a belt.
4. Turn away a roller bolt натяжителя and remove a roller.
5. Remove a belt.
6. Fix an asterisk from проворачивания for what through an aperture in a camshaft asterisk screw a bolt with carving М6х1,25 in a carving aperture in the case.
7. Turn away bolts of fastening of an asterisk to a camshaft and press an asterisk from a camshaft.

Installation

PERFORMANCE ORDER
1. Establish an asterisk on a camshaft, tighten bolts of fastening of an asterisk to a camshaft with the moment 56–70 Н.м.
2. Turn a cranked shaft and establish the piston of 1st cylinder in ВМТ a compression step.
3. Combine adjusting labels on asterisks of a drive of the pump and a camshaft, labels should are turned to each other.
4. Dress a new gear belt in the following sequence: a leading asterisk of a cranked shaft, an asterisk of drive ТНВД. Between asterisks ТНВД and a camshaft there should be a weak point.
5. Establish aligning device of a tension and a roller натяжителя a belt so that the edge of the aligning device was between two pins on a roller cover натяжителя.
6. Tighten a roller nut by hand, the roller should rotate freely.
7. Establish a spring of the mechanism of a tension and tighten a nut of a roller with the moment 30–48 Н.м.
8. Turn a cranked shaft on 2 complete revolutions in a direction clockwise to provide belt landing in a place. Further tighten a cranked shaft on 90 rather ВМТ to expose ТНВД.
9. Ослабьте a roller nut натяжителя to weaken a belt tension, then tighten a nut with the moment 108–130 Н.м.
10. Establish a flange of an asterisk of drive ТНВД so that deepening on the brink of a flange has coincided with a triangular label on a drive asterisk.
11. Turn a cranked shaft on 2 complete revolutions clockwise and establish the piston of 1st cylinder in ВМТ a compression step. You are convinced volume that the triangular label on an asterisk has coincided with deepening in a flange then check up a tension of a belt which should be 1,3–2,2 кГс.
12. Establish a cover of a gear belt.
13. Further installation is carried out upside-down.
14. Connect the battery to weight. Fill in cooling liquid.

LEADING ASTERISK OF THE CRANKED SHAFT

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight. Merge cooling liquid.
2. Uncover a gear belt.
3. Remove a spring of the mechanism of a tension of a belt.
4. Turn away a roller bolt натяжителя and remove a roller.
5. Remove a belt.
6. Fix a cranked shaft from проворачивания for a flywheel wreath for what remove a starter or the bottom cover of a flywheel.
7. Press an asterisk from a cranked shaft.

Installation

PERFORMANCE ORDER
1. Establish an asterisk on a cranked shaft, tighten a bolt.
2. Turn a cranked shaft and establish the piston of 1st cylinder in ВМТ a compression step.
3. Combine adjusting labels on asterisks of a drive of the pump and a camshaft, labels should are turned to each other.
4. Dress a new gear belt in the following sequence: a leading asterisk of a cranked shaft, an asterisk of drive ТНВД. Between asterisks ТНВД and a camshaft there should be a weak point.
5. Establish aligning device of a tension and a roller натяжителя a belt so that the edge of the aligning device was between two pins on a roller cover натяжителя.
6. Tighten a roller nut by hand, the roller should rotate freely.
7. Establish a spring of the mechanism of a tension and tighten a nut of a roller with the moment 30–48 Н.м.
8. Turn a cranked shaft on 2 complete revolutions in a direction clockwise to provide belt landing in a place. Further tighten a cranked shaft on 90 rather ВМТ to expose ТНВД.
9. Ослабьте a roller nut натяжителя to weaken a belt tension, then tighten a nut with the moment 108–130 Н.м.
10. Turn a cranked shaft on 2 complete revolutions clockwise and establish the piston of 1st cylinder in ВМТ a compression step. You are convinced volume that the triangular label on an asterisk has coincided with deepening in a flange then check up a tension of a belt which should be 1,3–2,2 кГс.
11. Establish a cover of a gear belt.
12. Further installation is carried out upside-down.
13. Connect the battery to weight. Fill in cooling liquid.