Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. An electric equipment and major repairs of engines
      3.2.1. An electric equipment of engines
      3.2.2. Major repairs of engines
         3.2.2.1. Technical characteristics
         3.2.2.2. Instructions on service and engine repair
         3.2.2.3. Dismantle and installation of the power unit
         3.2.2.4. A cover of a head of cylinders
         3.2.2.5. Коромысла and platens коромысел
         3.2.2.6. The thermostat
         3.2.2.7. A soaking up collector
         3.2.2.8. A final collector
         3.2.2.9. Турбокомпрессор
         3.2.2.10. The conditioner
         3.2.2.11. A radiator
         3.2.2.12. The fan of system of cooling with a drive from the electric motor
         3.2.2.13. The pump of a cooling liquid
         3.2.2.14. A head of cylinders
         3.2.2.15. Valves and springs
         3.2.2.16. Pushers
         3.2.2.17. The oil pallet
         3.2.2.18. The oil pump
         3.2.2.19. An epiploon of a forward cover of a gear belt
         3.2.2.20. A chain of a drive of a camshaft and a drive asterisk
         3.2.2.21. A forward cover of a gear belt
         3.2.2.22. An epiploon of a cranked shaft
         3.2.2.23. A gear belt and натяжитель
         3.2.2.24. A gear belt and the tension mechanism
         3.2.2.25. A drive газораспределительного the mechanism petrol engines
         3.2.2.26. A drive газораспределительного the mechanism diesel engines
         3.2.2.27. A camshaft
         3.2.2.28. Camshaft bearings
         3.2.2.29. Pistons and rods
         3.2.2.30. Shatunnye bearings
         3.2.2.31. Assemblage of shatunno-piston group and installation on the engine
         3.2.2.32. Заглушки and a heater картера the engine
         3.2.2.33. A back epiploon of a cranked shaft
         3.2.2.34. A cranked shaft and radical bearings
         3.2.2.35. A flywheel and a gear wreath
   3.3. The diesel engine of 2,8 litres
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes





Isuzu Trooper>> Engines>> Electric equipment and major repairs of engines>> Major repairs of engines>> Camshaft

3.2.2.27. A camshaft

ENGINES 4ZD1 AND 4ZE1

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Establish the piston of 4th cylinder in ВМТ a compression step.
3. Uncover the distributor of ignition and take aside. Put position labels бегунка the distributor concerning the case and the case concerning the engine. Remove the distributor.
4. Uncover heads of cylinders, a cover of a gear belt and a gear belt.
5. Turn away bolts of fastening of covers of basic necks of a camshaft to a head of cylinders, remove the platen in gathering with коромыслами and a camshaft. If necessary turn away a bolt of an asterisk of a drive of a camshaft and remove an asterisk.

Installation

PERFORMANCE ORDER
1. Oil a camshaft for the engine and establish on a head of cylinders.
2. Establish the platen in gathering with коромыслами. Tighten bolts with the moment 8 Н.м., and nuts – with the moment 22 Н.м.
3. Combine labels and dress a gear belt.
4. Establish a cover of a head of cylinders, preliminary having replaced a lining.
5. Establish a cover of a gear belt.
6. Establish the ignition distributor, having combined the labels put at dismantling.
7. Further installation is carried out upside-down.
8. Check up combination of labels, start the engine, check up installation of the moment of ignition, if necessary adjust.

ENGINES V6


The prevention

In a camshaft carving technological apertures in which the long hairpins necessary for removal of a camshaft without damage of basic necks are rolled are provided. At camshaft extraction its weight should be perceived only by hairpins.


Removal

PERFORMANCE ORDER
1. Depressurize fuel system, observing rules. Disconnect the battery from weight. Merge cooling liquid.
2. Uncover a gear belt and a camshaft asterisk.
3. Remove the top casing of the fan and a radiator.
4. Disconnect from the chamber throttle заслонки tubes of a fuel highway, draught of a drive throttle заслонки, vacuum hoses and sockets.
5. Remove covers of a head of cylinders, remove коромысла.
6. Get bars of pushers. Store bars so that at assemblage to establish them on former places.
7. Remove soaking up collector.
8. By means of a stripper get hydropushers.
9. Screw three long hairpins in technological apertures of a camshaft, press out a hand of a hairpin and cautiously take a camshaft.

The prevention

Diameter of all basic necks of a camshaft is identical, therefore to take it follows carefully not to damage a neck.


Installation

PERFORMANCE ORDER
1. Oil a camshaft for the engine and establish on a head of cylinders.
2. By means of the special adaptation establish hydropushers.
3. Establish soaking up collector, preliminary having replaced a lining and having greased with hermetic.
4. Establish bars of pushers and коромысла.
5. Establish a camshaft asterisk, a gear belt and a belt cover.
6. Adjust valves.
7. Establish covers of a head of cylinders, preliminary having replaced linings and having greased with their hermetic.
8. Further installation is carried out upside-down. Fill in cooling liquid.
9. Start the engine, warm up to working temperature. Check up installation of the moment of ignition, if necessary adjust.

DIESEL ENGINES С223 AND С223Т

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Merge from the engine cooling liquid and oil. Remove the oil pallet and the oil pump.
3. Uncover a gear belt, a belt and an asterisk of a drive of a camshaft.
4. Remove коромысла, get bars of pushers and hydropushers. The removed details store so that at assemblage to establish on former places.
5. Turn away bolts of fastening of a cover of an epiploon of a camshaft to the engine, take an epiploon from the block of cylinders.
6. Screw in a camshaft a hairpin and it is cautious not to damage basic necks, get a camshaft from the engine.
7. Check up a camshaft condition, at detection of strong damages (having chopped off, cracks, signs of strong deterioration) a camshaft replace.

Installation

PERFORMANCE ORDER
1. Oil a camshaft for the engine and establish in the engine.
2. Oil working edges of a new epiploon for the engine and establish an epiploon in the block of cylinders.
3. Establish a cover of an epiploon of a camshaft and a camshaft asterisk.
4. Establish the oil pallet and the oil pump.
5. Establish hydropushers, bars of pushers and коромысла.
6. Establish a gear belt, adjust a tension. Establish an asterisk of a drive of a camshaft and a belt cover.
7. Expose the piston of 1st cylinder in ВМТ a compression step, adjust valves.
8. Further installation is carried out upside-down.
9. Fill in in the engine cooling liquid and oil.
10. Connect the battery to weight. Start the engine, warm up to working temperature.
11. Check up installation of the moment of ignition, if necessary adjust.