Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. An electric equipment and major repairs of engines
      3.2.1. An electric equipment of engines
      3.2.2. Major repairs of engines
         3.2.2.1. Technical characteristics
         3.2.2.2. Instructions on service and engine repair
         3.2.2.3. Dismantle and installation of the power unit
            3.2.2.3.1. Cars 4х4, 1984-1987 of release (petrol engines)
            3.2.2.3.2. Cars 4х4, 1988-1995 of release (petrol engines)
         3.2.2.4. A cover of a head of cylinders
         3.2.2.5. Коромысла and platens коромысел
         3.2.2.6. The thermostat
         3.2.2.7. A soaking up collector
         3.2.2.8. A final collector
         3.2.2.9. Турбокомпрессор
         3.2.2.10. The conditioner
         3.2.2.11. A radiator
         3.2.2.12. The fan of system of cooling with a drive from the electric motor
         3.2.2.13. The pump of a cooling liquid
         3.2.2.14. A head of cylinders
         3.2.2.15. Valves and springs
         3.2.2.16. Pushers
         3.2.2.17. The oil pallet
         3.2.2.18. The oil pump
         3.2.2.19. An epiploon of a forward cover of a gear belt
         3.2.2.20. A chain of a drive of a camshaft and a drive asterisk
         3.2.2.21. A forward cover of a gear belt
         3.2.2.22. An epiploon of a cranked shaft
         3.2.2.23. A gear belt and натяжитель
         3.2.2.24. A gear belt and the tension mechanism
         3.2.2.25. A drive газораспределительного the mechanism petrol engines
         3.2.2.26. A drive газораспределительного the mechanism diesel engines
         3.2.2.27. A camshaft
         3.2.2.28. Camshaft bearings
         3.2.2.29. Pistons and rods
         3.2.2.30. Shatunnye bearings
         3.2.2.31. Assemblage of shatunno-piston group and installation on the engine
         3.2.2.32. Заглушки and a heater картера the engine
         3.2.2.33. A back epiploon of a cranked shaft
         3.2.2.34. A cranked shaft and radical bearings
         3.2.2.35. A flywheel and a gear wreath
   3.3. The diesel engine of 2,8 litres
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes





Isuzu Trooper>> Engines>> Electric equipment and major repairs of engines>> Major repairs of engines>> Dismantle and installation of the power unit

3.2.2.3. Dismantle and installation of the power unit

3.2.2.3.1. Cars 4х4, 1984-1987 of release (petrol engines)

Dismantle

PERFORMANCE ORDER
1. Disconnect both power cables from the battery (since a cable of a negative pole).
2. Remove a cowl.
3. Remove a casing. Turn away drain stoppers on a radiator and on the block of cylinders and merge cooling liquid (observing safety measures as the liquid is poisonous).
4. Remove the air filter, having executed following procedures:
      – Disconnect from the air filter an air line and a hose of system of ventilation картера;
      – Disconnect a hose from the pump;
      – Turn away bolts of fastening of the filter to an arm and a lambskin nut;
      – Raise the filter, disconnect hoses in its bottom part and remove the filter;
      – Close pure rags the inlet air channel to prevent dirt hit in the engine.
5. Disconnect a hose of hot air and remove a casing of inlet and final collectors.
6. Disconnect sockets of conducting from the generator, preliminary having marked them.
7. Turn away a nut of fastening of a reception pipe of the muffler from a final collector and disconnect a pipe.
8. On cars from a manual transmission release an adjusting nut of a cable of deenergizing of coupling and ослабьте a cable.
9. Disconnect hoses from a heater radiator.
10. Disconnect a wire from the gauge of the maintenance of oxygen (if it is provided).
11. Disconnect a rubber hose from the vacuum distributor (if it is provided).
12. Remove the tyre connecting the engine with weight.
13. Disconnect from the carburettor fuel hoses.
14. Disconnect from the ignition coil a high-voltage wire, a vacuum hose from the union in a back part of a soaking up collector and a rubber hose from a tank for catching of steams of gasoline.
15. Disconnect a cable of a drive throttle заслонки from the carburettor. Disconnect wires from the ignition distributor, from the thermostat and from the gauge of pressure of oil, and also sockets of conducting from a starter.
16. Disconnect hoses from the solenoidal valve and from a vacuum regulator.
17. Disconnect sockets from a heater of sucked in air, the solenoidal valve of the carburettor and a throttle.
18. Disconnect in a back part of the engine the gauge of inclusion of a backing and disconnect gauge conducting.
19. Fix тали for technological eyes of the engine and pull тали so that they had been apprehended engine weight.
20. Turn away a nut of fastening of the engine to support. Raise the engine and get the engine mount terminator.
21. If the car is equipped by the conditioner remove the compressor and take aside. Highways of the conditioner which are under pressure, do not disconnect.
22. Disconnect from a radiator the top both bottom hoses and a hose of a broad tank.
23. Remove a radiator in gathering with the fan.
24. Cautiously lift the car and establish on supports. Merge oil from the engine (keep in mind that long influence of oil of the engine on a skin leads to strong allergic frustration and even can have oncological consequences).
25. Remove a starter and the bottom part картера couplings.
26. Turn away fastening bolts картера couplings to the engine, substitute under картер transmissions a prop.
27. Raise the engine a little. Remove with картера transmissions an arm of an exhaust pipe and turn away a nut of fastening of the engine to support.
28. Lift the engine from a motor compartment, having raised a forward part so that the engine has descended from a primary shaft of transmission.
The prevention

Before lifting the engine be convinced that all wires are disconnected from it, cables, hoses and tubes.


Installation

PERFORMANCE ORDER
1. Lower the engine in a motor compartment, having combined with transmission. Wrap nuts and bolts.
2. Establish the bottom cover and a starter.
3. Fix a cable of a drive of coupling and a returnable spring (on cars with mechanical transmission).
4. Lower the car. Establish a radiator in gathering with the fan.
5. Attach to a radiator the top both bottom hoses and a hose of a broad tank.
6. If the car is equipped by the conditioner establish the compressor.
7. Lower the left part of the engine, establish the engine mount terminator, lower the engine completely and wrap a nut of fastening of the engine to a support.
8. Remove тали the lift.
9. Establish the switch of a signal of a backing. Attach conducting.
10. Attach wires to a heater of sucked in air and to the solenoidal valve of the carburettor.
11. Attach hoses to the vacuum distributor (if it is provided) and the solenoidal valve.
12. Attach a cable of a drive throttle заслонки. Attach sockets to a starter, the thermostat, the gauge of pressure and to the ignition distributor.
13. Attach to the ignition coil a high-voltage wire, a vacuum hose to the union in a back part of a soaking up collector and a rubber hose to a tank for catching of steams of gasoline.
14. Attach fuel hoses to the carburettor.
15. Establish the tyre of connection of the engine with weight.
16. Attach a rubber hose to the vacuum distributor (if
It is provided).
17. Attach a wire to the gauge of the maintenance of oxygen (if it is provided).
18. Attach hoses to a heater radiator.
19. Pull a cable of a drive of coupling and tighten a nut (on cars from a manual transmission).
20. Establish a reception pipe of the muffler and wrap nuts of fastening of a pipe to a final collector.
21. Attach conducting sockets to the generator.
22. Establish a casing of inlet and final collectors and attach a hose of hot air.
23. Establish the air filter, having executed following procedures:
      – Attach to the air filter in its bottom part;
      – Attach a hose to the pump;
      – Attach an air line and a hose of system of ventilation картера.
24. Fill the engine with oil, fill in cooling liquid.
25. Establish a cowl. Attach both power cables to the battery (since a cable of a positive pole).
26. Adjust a tension of belts of a drive. Start the engine and check up presence of leaks.
27. Check up and adjust turns of idling and ignition installation.