Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. An electric equipment and major repairs of engines
      3.2.1. An electric equipment of engines
      3.2.2. Major repairs of engines
         3.2.2.1. Technical characteristics
         3.2.2.2. Instructions on service and engine repair
         3.2.2.3. Dismantle and installation of the power unit
            3.2.2.3.1. Cars 4х4, 1984-1987 of release (petrol engines)
            3.2.2.3.2. Cars 4х4, 1988-1995 of release (petrol engines)
         3.2.2.4. A cover of a head of cylinders
         3.2.2.5. Коромысла and platens коромысел
         3.2.2.6. The thermostat
         3.2.2.7. A soaking up collector
         3.2.2.8. A final collector
         3.2.2.9. Турбокомпрессор
         3.2.2.10. The conditioner
         3.2.2.11. A radiator
         3.2.2.12. The fan of system of cooling with a drive from the electric motor
         3.2.2.13. The pump of a cooling liquid
         3.2.2.14. A head of cylinders
         3.2.2.15. Valves and springs
         3.2.2.16. Pushers
         3.2.2.17. The oil pallet
         3.2.2.18. The oil pump
         3.2.2.19. An epiploon of a forward cover of a gear belt
         3.2.2.20. A chain of a drive of a camshaft and a drive asterisk
         3.2.2.21. A forward cover of a gear belt
         3.2.2.22. An epiploon of a cranked shaft
         3.2.2.23. A gear belt and натяжитель
         3.2.2.24. A gear belt and the tension mechanism
         3.2.2.25. A drive газораспределительного the mechanism petrol engines
         3.2.2.26. A drive газораспределительного the mechanism diesel engines
         3.2.2.27. A camshaft
         3.2.2.28. Camshaft bearings
         3.2.2.29. Pistons and rods
         3.2.2.30. Shatunnye bearings
         3.2.2.31. Assemblage of shatunno-piston group and installation on the engine
         3.2.2.32. Заглушки and a heater картера the engine
         3.2.2.33. A back epiploon of a cranked shaft
         3.2.2.34. A cranked shaft and radical bearings
         3.2.2.35. A flywheel and a gear wreath
   3.3. The diesel engine of 2,8 litres
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes




 

Isuzu Trooper>> Engines>> Electric equipment and major repairs of engines>> Major repairs of engines>> Dismantle and installation of the power unit>> Cars 4х4, 1988-1995 of release (petrol engines)

3.2.2.3.2. Cars 4х4, 1988-1995 of release (petrol engines)

Removal

PERFORMANCE ORDER
1. Depressurize fuel system, observing rules. Disconnect both power cables from the battery (since a cable of a negative pole). Remove the battery.
2. Put labels on loops of a cowl and remove a cowl.
3. Remove the bottom casing (if it is provided). Turn away drain stoppers on a radiator and on the block of cylinders and merge cooling liquid.
4. Remove the air filter (on engines 2,3) or an air line and a hose (on engines 2,6). Close pure rags the inlet air channel to prevent dirt hit in the engine.
5. Mark and disconnect all hoses, sockets, cables of a drive and draught from the engine.
6. Mark and disconnect following details:
      – A hose of the distributor of air;
      – A wire of the gauge of the maintenance of oxygen;
      – A hose of the vacuum distributor;
      – Hoses of the thermovacuum distributor;
      – A hose of a regulator of pressure;
      – A hose from a tank for catching of steams of gasoline;
      – Conducting of the onboard computer;
      – Fuel hoses.
7. Remove from transmission a returnable spring (if it is provided), a cable of a drive of coupling, disconnect a socket of the switch of a signal of a backing and a speedometer cable.
8. Remove a radiator lattice.
9. Disconnect the top both bottom hoses of a radiator and a hose of a broad tank.
10. Remove a fan casing, the fan and a radiator casing.
11. If the car is equipped by the conditioner remove the compressor and take aside. Highways of the conditioner which are under pressure, do not disconnect.
12. On engines V6 execute following procedures:
      – Remove an arm of the pump of the hydraulic booster of a wheel, take the pump aside;
      – Disconnect a wire from a candle of 1st cylinder;
      – Uncover the distributor of ignition with a wire to a candle of 1st cylinder;
      – Remove the ignition coil.
13. Remove the gear change lever for what arrive as follows:
      – Establish the lever in neutral position;
      – Remove the forward panel from a body floor;
      – Remove from the lever a dustproof cover and a rubber sealant;
      – Get the lever, preliminary having turned away bolts of fastening of a cover.
14. Remove a control lever a distributing box:
      – Establish the lever in position "Н" (except engines V6) or in position "2Н" (on engines V6);
      – Remove from the lever a dustproof cover and a rubber sealant;
      – Get the lever from картера a distributing box.
15. Lift the car and establish on supports. Remove forward wheels. Merge oil from the engine.
16. Merge oil from картера transmission and a distributing box.
17. On the cars equipped with automatic transmission, execute following procedures:
      – Get щуп and remove a branch pipe маслоуказателя;
      – Disconnect from the lever of the selector draught of management;
      – Disconnect from transmission a switching cable on a hill-climbing gear;
      – Disconnect from transmission of a tube of a cooling liquid.
18. On cars with 1-section power shafts turn away a fastening nut фланцевого connections and remove a shaft.
19. On cars with 2-section power shafts execute following actions:
      – Turn away a nut of fastening of a flange back карданного a shaft to a reducer gear wheel;
      – Turn away bolts фланцевого connections of a forward shaft with back, remove a back shaft;
      – Turn away bolts of fastening of the case of the bearing of an average support to a body, displace a forward shaft back from transmission.
20. Turn away fastening bolts шлицевого a flange of a forward shaft to a distributing box and get a forward shaft from a distributing box. Watch that шлицевой the flange has not slid off a shaft.
21. Turn away bolts of fastening of a starter and remove a starter.
22. Remove the working cylinder of a hydrodrive of coupling (if it is provided) and take him aside.
23. Turn away a nut and bolts of fastening of a reception exhaust pipe to a final collector, and also bolts of fastening of an arm of a reception exhaust pipe to картеру transmissions and bolts of fastening of a reception exhaust pipe to average section of the muffler, remove a reception pipe of the muffler.
24. Hook on equipment for engine lifting for a back part of a final collector.
25. Attach таль and pull so that it perceived engine weight.
26. On cars with engines V6 remove an arm of a cable of a manual brake and каталитический the converter (if it is provided).
27. Remove transmission in gathering with a distributing box in a following order:
      – Establish under transmission a support so that it rested in картер;
      – Turn away a nut of fastening of a back support to transmission;
      – Turn away bolts and nuts of fastening of a back support to a lateral arm and remove a support;
      – Turn away bolts of fastening of transmission to the engine;
      – Displace transmission back;
      – Cautiously lower transmission.
28. Turn away bolts and nuts of fastening of the engine to support.
29. Cautiously lift the engine so that the forward part has been a little raised.
30. Establish the engine on the stand or a workbench.

Installation

PERFORMANCE ORDER
1. Cautiously lower the engine so that the forward part has been a little raised.
2. Wrap bolts and nuts of fastening of the engine to support.
3. Establish transmission in gathering with a distributing box in a following order:
      – Lift transmission and establish in a place;
      – Displace transmission forward, combine with the engine;
      – Wrap bolts of fastening of transmission to the engine;
      – Establish a back support, wrap bolts and nuts of fastening of a back support to lateral arms;
      – Wrap nuts of fastening of a back support to transmission;
      – Clean a support from under transmissions.
4. On cars with engines V6 establish an arm of a cable of a manual brake and каталитический the converter (if it is provided).
5. Unhook equipment for lifting of the engine from a final collector. Remove таль the lift.
6. Establish a reception pipe of the muffler, wrap nuts and bolts of fastening of a reception exhaust pipe to a final collector, bolts of fastening of an arm of a reception exhaust pipe to картеру transmissions and bolts of fastening of a reception exhaust pipe to average section of the muffler.
7. Establish on картер transmissions the working cylinder of a hydrodrive of coupling (if it is provided).
8. Establish a starter, wrap bolts of fastening of a starter.
9. Establish шлицевой a flange on a distributing box and wrap fastening bolts.
10. On cars with 2-section power shafts execute following actions:
      – Insert into transmission a forward shaft and wrap bolts of fastening of the case of the bearing of an average support;
      – Establish a back shaft, wrap bolts фланцевого connections of a forward shaft with the back;
      – Wrap nuts of fastening of a flange back карданного a shaft to a reducer gear wheel.
11. On cars with 1-section power shafts establish a shaft in transmission and wrap nuts фланцевого connections.
12. On the cars equipped with automatic transmission, execute following procedures:
      – Attach to transmission of a tube of a cooling liquid;
      – Attach to transmission a switching cable on a hill-climbing gear;
      – Attach to the lever of the selector draught of management of transmission;
      – Establish щуп and a tube of the index of level of oil.
13. Establish forward wheels. Lower the car and clean supports. Remove forward wheels.
14. Establish a control lever a distributing box for what arrive as follows:
      – Establish the lever in картер a distributing box;
      – Wrap fastening bolts;
      – Put on the lever a dustproof cover and a rubber sealant.
15. Establish the gear change lever for what arrive as follows:
      – Establish the lever, wrap bolts of fastening of a cover;
      – Put on the lever a dustproof cover and a rubber sealant;
      – Remove the forward panel from a body floor;
      – Establish the forward panel.
16. On engines V6 execute following procedures:
      – Establish the ignition coil;
      – Establish a cover of the distributor of ignition with a wire to a candle of 1st cylinder;
      – Connect a wire to a candle of 1st cylinder. Establish other high-voltage wires;
      – Establish an arm of the pump of the hydraulic booster of a wheel.
17. If the car is equipped by the conditioner establish the compressor.
18. Establish a radiator, the fan and a fan casing.
19. Attach the top both bottom hoses of a radiator and a hose of a broad tank.
20. Establish a radiator lattice.
21. Establish on transmission a returnable spring (if it is provided), a cable of a drive of coupling, attach a socket of the gauge of inclusion of a signal of a backing and a speedometer cable.
22. Attach following details:
      – A hose of the distributor of air;
      – A wire of the gauge of the maintenance of oxygen;
      – A hose of the vacuum distributor;
      – Hoses of the thermovacuum distributor;
      – A hose of a regulator of pressure;
      – A hose from a tank for catching of steams of gasoline;
      – Conducting of the onboard computer;
      – Fuel hoses.
23. Attach to the engine all hoses, sockets, drive and draught cables.
24. Establish the air filter (on engines 2,3), or an air line and a hose (on engines 2,6).
25. Fill the engine with oil, fill in cooling liquid, fill in oil (or a liquid) in transmission and a distributing box. Establish the bottom casing (if it is provided).
26. Establish a cowl.
27. Establish the battery. Attach both power cables from the battery (since a cable of a positive pole).
28. Check up and if necessary adjust turns of idling and ignition installation.