Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
   3.1. Specifications of the engine and adjusting works
   3.2. An electric equipment and major repairs of engines
      3.2.1. An electric equipment of engines
      3.2.2. Major repairs of engines
         3.2.2.1. Technical characteristics
         3.2.2.2. Instructions on service and engine repair
         3.2.2.3. Dismantle and installation of the power unit
         3.2.2.4. A cover of a head of cylinders
         3.2.2.5. Коромысла and platens коромысел
         3.2.2.6. The thermostat
         3.2.2.7. A soaking up collector
         3.2.2.8. A final collector
         3.2.2.9. Турбокомпрессор
         3.2.2.10. The conditioner
         3.2.2.11. A radiator
         3.2.2.12. The fan of system of cooling with a drive from the electric motor
         3.2.2.13. The pump of a cooling liquid
         3.2.2.14. A head of cylinders
         3.2.2.15. Valves and springs
         3.2.2.16. Pushers
         3.2.2.17. The oil pallet
         3.2.2.18. The oil pump
         3.2.2.19. An epiploon of a forward cover of a gear belt
         3.2.2.20. A chain of a drive of a camshaft and a drive asterisk
         3.2.2.21. A forward cover of a gear belt
         3.2.2.22. An epiploon of a cranked shaft
         3.2.2.23. A gear belt and натяжитель
         3.2.2.24. A gear belt and the tension mechanism
         3.2.2.25. A drive газораспределительного the mechanism petrol engines
         3.2.2.26. A drive газораспределительного the mechanism diesel engines
         3.2.2.27. A camshaft
         3.2.2.28. Camshaft bearings
         3.2.2.29. Pistons and rods
         3.2.2.30. Shatunnye bearings
         3.2.2.31. Assemblage of shatunno-piston group and installation on the engine
         3.2.2.32. Заглушки and a heater картера the engine
         3.2.2.33. A back epiploon of a cranked shaft
         3.2.2.34. A cranked shaft and radical bearings
         3.2.2.35. A flywheel and a gear wreath
   3.3. The diesel engine of 2,8 litres
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes





Isuzu Trooper>> Engines>> Electric equipment and major repairs of engines>> Major repairs of engines>> Soaking up collector

3.2.2.7. A soaking up collector
THE GENERAL DATA

CARBURETTOR ENGINES

Soaking up collector of 4-cylinder carburettor engines

1 – a hose of a zolotnik of ventilation картера
2 – a ventilation tube картера
3 – a hose of the gas filter
5 – a temperature regulator
6 – перепускной a hose
7 – a returnable spring
8 – a tube of the valve of the control of a mix
9 – a ventilating tube
10 – a fuel heater at engine warming up
11 – a final branch pipe of a cooling liquid
12 – nuts
13 – a tee
14 – the carburettor
15 – nuts of fastening of a collector

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight. Merge cooling liquid.
The prevention

Before removing soaking up collector be convinced that the liquid is completely merged. Otherwise at collector removal, the liquid rest can get to cylinders.


2. Remove the air filter.
3. Disconnect from a forward part of a collector a radiator hose.
4. Disconnect tubes of the fuel highway, all vacuum tubes and hoses and a cable of a drive throttle заслонки.
5. Disconnect heater hoses in a back part of a collector and from unions under the panel of devices.
6. Disconnect a vacuum hose of the distributor of ignition and all conducting from a thermovacuum regulator. Disconnect conducting of the solenoidal valve or the thermoelectric drive air заслонки.
The prevention

Before a detachment attach to wires identification labels.


7. Disconnect from a cover of a head of cylinders a hose of a zolotnik of ventilation картера. Disconnect the valve рециркуляции from a tube, disconnect from a tee a vacuum hose of system подсоса air.
8. Turn away eight nuts of fastening of a soaking up collector and cautiously remove a collector.

Устновка

PERFORMANCE ORDER
1. Check up a collector condition, presence on it of cracks and damages. Check up deformation of a demountable plane of a collector by means of calibre and щупа. Degree of deformation of a plane should not exceed 0,4 mm. If deformation exceeds this limit a demountable surface follows прошлифовать.
2. Clear a collector of the consolidation rests.
3. Replace a lining, establish a collector and tighten nuts of fastening with the moment 34–43 Н.м.
4. Attach to a cover of a head of cylinders a hose of a zolotnik of ventilation картера. Attach the valve рециркуляции to a tube, attach to a tee a vacuum hose of system подсоса air.
5. Attach a vacuum hose to the ignition distributor, attach all conducting to a thermovacuum regulator. Attach conducting to the solenoidal valve or to the thermoelectric drive air заслонки.
6. Attach heater hoses to a back part of a collector and to unions under the panel of devices.
7. Attach tubes of the fuel highway, all vacuum tubes and hoses and a cable of a drive throttle заслонки.
8. Attach a radiator hose to a forward part of a collector.
9. Establish the air filter.
10. Fill in cooling liquid. Connect the battery to weight. Check up presence of leaks.

THE ENGINE 4ZD1 (EQUIPPED WITH SYSTEM OF INJECTION OF FUEL)

Removal

PERFORMANCE ORDER
1. Depressurize fuel system, observing rules. Disconnect the battery from weight. Remove the air filter.
2. Turn away an arm bolt рециркуляционной tubes in a back part of a head of cylinders.
3. Lift the car, establish on supports. Remove рециркуляционную a tube from soaking up and final collectors.
4. Remove from a soaking up collector the valve рециркуляции in gathering with an arm.
5. Lower the car and merge cooling liquid.
6. Disconnect from a soaking up collector the top hose of system of cooling.
7. Disconnect from a soaking up collector draught of management throttle заслонкой, vacuum tubes, conducting and tubes of a fuel highway.
8. Turn away a nut of fastening of a soaking up collector and disconnect a collector from a head of cylinders.
9. Holding a collector disconnect the bottom hose of a heater and remove a collector.

Installation

PERFORMANCE ORDER
1. Attach the bottom hose of a heater to a collector. Establish a collector, preliminary having replaced a lining. Tighten bolts of fastening with the moment 21 Н.м.
2. Attach to a soaking up collector draught of management throttle заслонкой, vacuum tubes, conducting and tubes of a fuel highway.
3. Attach to a collector the top hose of system of cooling.
4. Attach to a collector the valve рециркуляции in gathering with an arm.
5. Attach to a soaking up and final collector рециркуляционную a tube. Lower the car.
6. Wrap an arm bolt рециркуляционной tubes in a back part of a head of cylinders.
7. Establish the air filter. Connect the battery to weight.

THE ENGINE 4ZЕ1 (EQUIPPED WITH SYSTEM OF INJECTION OF FUEL)

Details of a soaking up collector on engines 4ZЕ1

1 – a soaking up collector
2 – the fuel distributor with atomizers
3 – the thermostat
4 – a lining of a cooling liquid
5 – a final branch pipe
6 – the broad valve
7 – a regulator of a stream of air
8 – the gauge of temperature of a cooling liquid
9 – the water temperature gauge-shaper
10 – термочуствительный the vacuum valve
11 – a lining of the mixing chamber
12 – the mixing chamber
13 – a bolt
14 – прокладкакамеры throttle заслонки
15 – chambers throttle заслонки (module TBI)
16 – a valve lining рециркуляции
17 – the switch throttle заслонки
18 – a pressure regulator
19 – the food switch

Removal

PERFORMANCE ORDER
1. Depressurize fuel system, observing rules. Disconnect the battery from weight. Remove an air line.
2. Merge cooling liquid. Disconnect from a collector the top hoses of system of cooling.
3. Disconnect from the mixing chamber a rubber hose of a regulator of a stream of air.
4. Remove from a soaking up collector the valve рециркуляции in gathering with an arm.
5. Disconnect from the chamber throttle заслонки draught of a drive throttle заслонки, vacuum tubes, conducting and tubes of a fuel highway.
6. Turn away a nut of fastening of the chamber throttle заслонки to the mixing chamber.
7. Turn away bolts of fastening of the mixing chamber to a soaking up collector and remove the mixing chamber.
8. Turn away a nut of fastening of a soaking up collector to a head of cylinders, remove a collector.

Installation

PERFORMANCE ORDER
1. Establish a collector, preliminary having replaced a lining.
2. Establish the mixing chamber on soaking up collector, preliminary having replaced a lining. Wrap bolts of fastening with the moment 20–25 Н.м.
3. Replace a lining and establish the chamber throttle заслонки.
4. Attach to the chamber throttle заслонки draught of a drive, vacuum tubes, conducting and tubes of a fuel highway.
5. Establish on soaking up collector the valve рециркуляции in gathering with an arm.
6. Establish on the mixing chamber a rubber hose of a regulator of a stream of air.
7. Attach to a collector the top hoses of system of cooling.
8. Establish an air line, connect the battery to weight, fill in cooling liquid.

DIESEL ENGINES С223, С223Т

Details of soaking up and final collectors on diesel engines С223, С223Т

1 – турбокомпрессор
2 – an exhaust pipe
3 – a final collector in gathering with турбокомпрессоров
4 – a soaking up collector
5 – a connecting hose
6 – an inlet branch pipe
7 – details of an inlet pipe
8 – a pipe of giving of oil
9 – a rubber hose

On these diesel engines the uniform lining for soaking up and final collectors is provided.

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight. Merge cooling liquid.
2. Disconnect from the chamber throttle заслонки draught of a drive.
3. Disconnect vacuum tubes and sockets, preliminary them having marked.
4. On cars without a turbo-supercharging disconnect an exhaust pipe from a collector.
5. On engines with турбокомпрессором execute following actions:
     – Disconnect from турбокомпрессора inlet and final hoses;
     – Disconnect from турбокомпрессора a tube of giving of oil;
     – Turn away a fastening nut турбокомпрессора to a final collector, nuts of fastening of an exhaust pipe to турбокомпрессору and remove турбокомпрессор in gathering.
6. Turn away bolts of fastening of a soaking up collector to a head of cylinders and remove soaking up collector.
7. Turn away bolts of fastening of a final collector to a head of cylinders and remove a final collector.
8. Clear collectors of the rests of old consolidations.

Installation

PERFORMANCE ORDER
1. Establish a new lining on a head of cylinders so that the central label has been turned upwards and outside.
2. Establish on a head of cylinders a final collector. Wrap bolts and nuts of fastening of a final collector and tighten them with the moment 14–25 Н.м. On engines without a turbo-supercharging and 17–25 Н.м. On engines with a turbo-supercharging.
3. On cars without a turbo-supercharging attach an exhaust pipe to a collector.
4. On engines with турбокомпрессором execute following actions:
     – Fill турбокомпрессор with fresh oil for the engine, establish турбокомпрессор;
     – Wrap fastening nuts турбокомпрессора to a final collector with the moment 24–32 Н m. and nuts of fastening of an exhaust pipe to турбокомпрессору with the moment 24–32 Н m;
     – Attach to турбокомпрессору inlet and final hoses of giving of oil.

ENGINES V6

Soaking up collector of engine V6

1 – a soaking up collector

2 – a lining

3 – hairpins

4 – a special bolt

5, 6 – bolts

7 – a nut and a washer

8 – hermetic

9 – a head of cylinders

Removal

PERFORMANCE ORDER
1. Depressurize fuel system, observing rules. Disconnect the battery from weight.
2. Remove an air line. Merge cooling liquid.
3. Disconnect from a soaking up collector the chamber throttle заслонки, conducting and hoses.
4. From the chamber throttle заслонки disconnect fuel hoses and muffle them.
5. Disconnect a cable of a drive throttle заслонки.
6. Disconnect wires from candles and from the ignition coil.
7. Uncover the ignition distributor together with wires.
8. Mark position бегунка concerning the case of the distributor and position of the case of the distributor concerning a soaking up collector.
9. Remove a collar of the distributor and the distributor.
10. Put labels on a vacuum highway рециркуляции and hoses of system of decrease in toxicity.
11. Remove from covers газораспределительного the mechanism arms of tubes.
12. Remove covers of a head of cylinders.
13. Remove the top hose of a radiator and a heater hose.
14. Disconnect sockets from gauges of a cooling liquid.
15. Turn away a nut and bolts of fastening of a soaking up collector, remove a collector and linings.
16. Clear a collector of the sealant rests.

Installation

PERFORMANCE ORDER
1. Put on a forward and back part of the block of a drop of hermetic in diameter of 3,0 mm, preliminary having cleared surfaces of water and oil.
2. Replace linings, having paid attention to the labels distinguishing the left lining from right, put drops of hermetic in diameter of 6,0 mm and establish linings on heads of cylinders. That linings have laid down in a place round bars of pushers their adjustment can be necessary.
3. Wrap nuts and bolts of fastening with the moment 31 Н.м. In sequence specified in illustrations, repeat an inhaling in the same sequence.
4. Check up reliability of consolidation between edges of a head and a soaking up collector.
5. Attach to a collector radiator and heater hoses.
6. Establish covers of a head of cylinders, having replaced linings.
7. Attach sockets to gauges of a cooling liquid.
8. Establish arms of tubes.
9. Establish the distributor and a cover, having combined the labels put at dismantling.
10. Attach to the chamber throttle заслонки draught of a drive and fuel tubes.
11. Attach all wires and vacuum hoses.
12. Establish an air line. Connect the battery to weight. Fill in cooling liquid.