Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
   6.1. A manual transmission
      6.1.1. The switch of a signal of a backing
      6.1.2. A speedometer reducer
      6.1.3. Removal and manual transmission installation
      6.1.4. 4-step a check point for rear-wheel cars
      6.1.5. 5-step a check point of cars Trooper/Bighorn of early release, 4х4
      6.1.6. 5-step a check point of cars of late release, 4х4
      6.1.7. 5-step a check point "Borg-Warner" cars Rodeo/Passport
      6.1.8. Coupling
   6.2. Automatic transmission
   6.3. A running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes





Isuzu Trooper>> Transmission and running gear>> Manual transmission>> Removal and manual transmission installation

6.1.3. Removal and manual transmission installation CARS TROOPER/BIGHORN/BIGHORN of EARLY RELEASE With the WHEEL FORMULA 4х4 (With LATERAL CONFIGURATION of the DISTRIBUTING BOX)

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight, lift the car and establish on supports, merge oil from a check point.
2. Remove a cover and a sealant of the lever of a gear change, the lever and the case of the mechanism of management of a check point.
3. Disconnect a speedometer cable, remove a starter and a support of the average bearing карданного a shaft.
4. Put labels of mutual orientation карданных shaft concerning flanges, remove forward and back shaft.
5. Disconnect a cable of a drive of coupling.
6. Remove a protective casing of a flywheel, a distributing box, disconnect an arm of a suspension bracket of a check point.
7. Establish under картер a check point a support, turn away a nut and bolts of fastening of a check point to the chassis (body).
8. Turn away bolts of fastening of a check point to the engine, turn a check point on 90 and remove.

Installation

PERFORMANCE ORDER
1. Establish a check point on the engine. Tighten bolts of fastening with the moment 46 Н.м.
2. Turn and tighten bolts of fastening of a back cover картера a check point to an arm.
3. Establish a distributing box. Switch a box in position 2Н and combine flutes in plugs of a gear change and in муфте. Tighten bolts with the moment 46 Н.м.
4. Establish a protective casing of a flywheel, attach a cable of a drive of coupling.
5. Establish forward and back shaft being guided on the labels put at dismantling. Tighten bolts of an average support with the moment 46 Н.м. Wrap bolts of fastening of shaft so that heads of bolts have been turned back and tighten bolts with the moment 30 Н.м.
6. Attach a speedometer cable, establish a starter, a check point control lever, a cover and a sealant.
7. Wrap a drain stopper, fill in in a check point oil (SAE 30). Tighten a stopper of a refuelling aperture with the moment 34 Н.м.

CARS TROOPER/BIGHORN And AMIGO/MU/JAZZ the WHEEL FORMULA 4х4 LATE RELEASE

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight, lift the car and establish on supports, merge oil from a check point and a distributing box.
2. Remove the bottom casing of a distributing box, a starter, disconnect a cable of a speedometer and remove gear change levers.
3. Remove a forward exhaust pipe (only on 6 cylinder engines 2,8).
4. Put labels of mutual orientation карданных shaft concerning flanges, remove forward and back shaft.
5. Remove with картера a check point the working cylinder of a hydrodrive of coupling and, without disconnecting a hose, take aside.
6. Turn away bolts of fastening of a check point to the engine, establish under картер a check point a support and raise картер a little.
7. Remove a cross-beam and support картера a check point. Establish under the engine a support and prop up the engine. Together with the assistant remove картер a check point in gathering with a distributing box.

Installation


PERFORMANCE ORDER
1. Together with the assistant establish a check point in gathering on the engine. Be convinced that the primary shaft of a check point has come in шлицы a frictional disk of coupling.
2. Establish the working cylinder of a hydrodrive of coupling and a cross-beam.
3. Establish a forward exhaust pipe (only on 6 cylinder engines 2,8).
4. Establish forward and back shaft being guided on the labels put at dismantling.
5. Attach a speedometer cable, establish a starter and the gear change lever.
6. Fill in in a check point oil (SAE 30).
7. Fill in in a check point and a distributing box oil (SAE 30).
8. Establish the bottom casing of a distributing box, connect the battery to weight.

CARS RODEO/PASSPORT

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove a cowl and the fan of system of cooling.
3. Establish a check point control lever in neutral position, remove a sealant and a dustproof cover of the lever. Remove the lever, reliably muffle an aperture in a check point.
4. Remove a suspension bracket cross-beam.
5. Remove a starter.
6. Remove with картера a check point the working cylinder of a hydrodrive of coupling and, without disconnecting a hose, take aside. Take measures to that the piston has not dropped out of the cylinder.
7. Remove back карданный a shaft.
8. Disconnect a forward exhaust pipe from a final collector and from каталитического neutralizer, remove a pipe.
9. Disconnect from картера a check point all sockets and a cable of a drive of a speedometer.
10. Remove a flywheel casing.
11. Attach to the engine таль and pull таль so that it perceived engine weight. Remove the central longeron of the power unit.
12. Establish under a check point a support and prop up a check point. Turn away a nut and bolts of fastening and remove a check point.

Installation

PERFORMANCE ORDER
1. Establish a support. Establish a check point on the engine. Tighten bolts and nuts.
2. Establish the central longeron of the power unit, having hung out the engine. Turn and tighten bolts and longeron nuts. Remove from the engine таль.
3. Establish a flywheel casing.
4. Attach to a check point all sockets and a cable of a drive of a speedometer.
5. Attach to final to a collector and каталитическому to neutralizer a forward exhaust pipe.
6. Establish back карданный a shaft.
7. Establish the working cylinder of a hydrodrive of coupling.
8. Establish a starter.
9. Establish a suspension bracket cross-beam.
10. Establish a check point control lever.
11. Establish a cowl and the fan of system of cooling.
12. Connect the battery to weight, check up completeness of inclusion of transfers.