Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
   6.1. A manual transmission
   6.2. Automatic transmission
      6.2.1. The pallet картера transmissions
      6.2.2. Adjustment of a cable of a drive throttle заслонки
      6.2.3. Adjustment of a cable of a choice of transfers
      6.2.4. Adjustment of the blocking switch
      6.2.5. Removal and installation of automatic transmission
      6.2.6. A distributing box
      6.2.7. Definition of malfunction of the back bridge
      6.2.8. A distributing box with lateral configuration on transmission
   6.3. A running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes





Isuzu Trooper>> Transmission and running gear>> Automatic transmission>> Removal and installation of automatic transmission

6.2.5. Removal and installation of automatic transmission
THE GENERAL DATA

Adjustment of a drive of management by automatic transmission

1 – neutral position

CARS AMIGO/MU/JAZZ, RODEO/PASSPORT And TROOPER/BIGHORN With the WHEEL FORMULA 4х2

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove the bottom casing (if it is provided).
3. Remove a branch pipe of the index of level of a liquid. Merge трансмиссионную a liquid. Disconnect from transmission of a tube of a cooler.
4. Uncover the hydrotransformer. Put labels of mutual orientation of the hydrotransformer and a flywheel, turn away bolts, turning the hydrotransformer.
5. Turn away a nut of fastening of an exhaust pipe to a final collector and disconnect a pipe.
6. Disconnect draught of a drive from the transmission lever.
7. Disconnect wires from the backing switch, disconnect other sockets of conducting from transmission.
8. Attach таль to hooks on the engine and will hang out the engine.
9. Lift the car and establish on supports.
10. Remove a starter. Disconnect from transmission a speedometer.
11. Put ориентационные labels and remove карданный a shaft.
12. Raise the power unit and remove a stretcher of transmission from a cross-beam. Remove a back support. Remove an arm of an exhaust pipe with картера transmissions.
13. Establish a support under картер transmissions.
14. Turn away fastening bolts картера transmissions to the engine and remove transmission.
The prevention

At transmission removal take the measures excluding loss of the hydrotransformer.


Installation

PERFORMANCE ORDER
1. Establish transmission on the engine, wrap bolts.
2. Establish a support under картер transmissions.
3. Raise the power unit and establish a transmission stretcher on a cross-beam. Establish on a cross-beam a back support. Establish an arm of an exhaust pipe on картер transmissions.
4. Establish карданный a shaft. Wrap bolts of fastening of transmission to a cross-beam.
5. Establish a starter. Attach to transmission a speedometer.
6. Lower the car.
7. Remove тали.
8. Attach wires to the backing switch, attach other sockets of conducting to transmission.
9. Attach draught of a drive of transmission from the lever.
10. Attach an exhaust pipe to a final collector and wrap nuts.
11. Wrap hydrotransformer bolts, establish a cover.
12. Attach to transmission of a tube of a cooler. Establish a branch pipe of the index of level of a liquid, fill in трансмиссионную a liquid.
13. Establish the bottom casing (if it is provided).
14. Connect the battery to weight.
15. Warm up the engine, check up transmission work in all modes, check up level трансмиссионной liquids (the car should be established on an equal horizontal surface, liquid transfusion is not supposed).

CARS With the WHEEL FORMULA 4х2

Removal

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove the bottom casing (if it is provided).
3. Disconnect from transmission all hoses and sockets of wires.
4. Disconnect from transmission a socket of the switch of a backing and a cable of a drive of a speedometer.
5. Remove the transmission selector in a following order:
5.1. Establish the selector in position N.
5.2. Remove from floor section a forward guard.
5.3. Raise a cover of the selector and a sealant.
5.4. Turn away bolts of a cover of the selector and remove the selector.
6. Lift the car and establish on supports. Remove forward wheels.
7. Merge трансмиссионную a liquid.
8. Remove the level index трансмиссионной liquids.
9. Disconnect draught from the transmission lever.
10. Disconnect a switching cable on a hill-climbing gear.
11. Disconnect from transmission of a tube of a cooler, muffle tubes.
12. On cars with one карданным shaft turn away a nut of fastening of a flange of a shaft to a flange of a shaft of a leading gear wheel of the main transfer.
13. On cars with 2-section карданным shaft execute following procedures:
13.1. Turn away a nut of fastening of a flange of back section of a shaft to a flange of a shaft of the main transfer.
13.2. Turn away a nut of fastening of a flange of back section of a shaft to a flange of forward section.
13.3. Turn away bolts of fastening of an average support to a body, displace forward section карданного a shaft back and remove from the car.
14. Turn away bolts of fastening and remove a starter.
15. Turn away a nut of fastening of a forward exhaust pipe to a final collector, remove an arm with картера transmissions, disassemble connection with average section of the muffler and disconnect a forward pipe.
16. Attach a hook to a back part of a final collector.
17. Attach таль the lift to hooks on the engine and will hang out the power unit.
The prevention

Transmission should be removed and established together.


18. Turn away bolts of fastening of the hydrotransformer through a starter aperture.
19. Establish a support under картер transmissions, but against transmission do not rest.
20. Turn away a nut of fastening of a back support to transmission.
21. Turn away a nut and bolts of fastening of a back support to a cross-beam of the power unit, remove a support.
22. Turn away fastening bolts картера transmissions to the engine.
23. Displace картер transmissions towards a cross-beam (transmission posting on a cross-beam is supposed).
24. Lower a forward part of the car so that the support has appeared under transmission.
25. Strong keep картер for a back cover while the assistant lifts a support under картер transmissions.
26. Cautiously lower transmission on a support and centre.
27. Lower transmission and displace back.

Installation

PERFORMANCE ORDER
1. Lift transmission, establish in a starting position.
2. Raise a back part of transmission and обоприте on a cross-beam.
3. Displace transmission and establish on the engine.
4. Wrap bolts of fastening of transmission.
5. Wrap nuts and bolts of fastening of transmission to a back support and to a cross-beam of the power unit.
6. Wrap nuts of fastening of a back support to transmission.
7. Wrap bolts of fastening of the hydrotransformer through a starter aperture.
8. Disconnect таль the lift and hooks in a back part of a collector.
9. Attach a forward pipe to a final collector, wrap fastening nuts to a collector, establish a pipe arm on картер transmissions, collect connection with average section of the muffler.
10. Establish a starter, turn and tighten bolts.
11. On cars with 2-section карданным shaft execute following procedures:
11.1. Establish forward section карданного a shaft, an average support, turn and tighten bolts.
11.2. Attach back section of a shaft to a flange of forward section, tighten fastening bolts.
11.3. Attach back section of a shaft to a flange of a shaft of the main transfer, wrap nuts of fastening of connection.
12. On cars with one карданным shaft establish a shaft in transmission and wrap nuts of fastening of a flange of a shaft to a flange of a shaft of a leading gear wheel of the main transfer.
13. Attach to transmission of a tube of a cooler.
14. Attach to transmission a switching cable on a hill-climbing gear.
15. Attach to the lever of transmission draught of management.
16. Establish the level index трансмиссионной liquids.
17. Establish forward wheels and lower the car.
18. Establish the transmission selector in a following order:
18.1. Establish a cover and the selector, wrap bolts.
18.2. Dress on the selector a sealant and a dustproof cover.
18.3. Establish a forward guard of floor section.
19. Attach to transmission a socket of the switch of a backing and a cable of a drive of a speedometer.
20. Attach to transmission all hoses and sockets of wires.
21. Fill in трансмиссионную a liquid. Establish the bottom casing (if it is provided).
22. Connect the battery to weight.
23. Warm up the engine, check up transmission work in all modes, check up level трансмиссионной liquids (the car should be established on an equal horizontal surface, liquid transfusion is not supposed).
24. Be convinced of absence of leaks on the engine.

CARS With the WHEEL FORMULA 4х2

PERFORMANCE ORDER
1. Disconnect the battery from weight.
2. Remove the bottom casing (if it is provided).
3. Remove the air filter (on engines 4ZD1) or an air line and a hose (on engines 4ZE1). Muffle apertures.
4. Put identification labels on all sockets and hoses.
5. Disconnect from transmission a socket of the switch of a backing and a cable of a drive of a speedometer.
6. Remove the transmission selector in a following order:
6.1. Establish the selector in position N.
6.2. Remove from floor section a forward guard.
6.3. Raise a cover of the selector and a sealant.
6.4. Turn away bolts of a cover of the selector and remove the selector.
7. Remove a control lever a distributing box in a following order:
7.1. Translate the lever in position Н (except engines 2,8) or 2Н (on engines 2,8).
7.2. Raise a cover of the selector and a sealant.
7.3. Turn away bolts of fastening of the lever.
7.4. Get the lever from a distributing box.
8. Lift all car and establish on supports. Remove forward wheels.
9. Merge трансмиссионную a liquid and oil from картера a distributing box.
10. Remove the level index трансмиссионной liquids.
11. Disconnect draught from the transmission lever.
12. Disconnect from transmission a switching cable on a hill-climbing gear.
13. Disconnect from transmission of a tube of a cooler, muffle tubes.
14. On cars with one карданным shaft turn away a nut of fastening of a flange of a shaft to a flange of a shaft of the main transfer. Lower a shaft and get from transmission.
15. On cars with 2-section карданным shaft execute following procedures:
15.1. Turn away a nut of fastening of a flange of back section of a shaft to a flange of a shaft of the main transfer.
15.2. Turn away a nut of fastening of a flange of back section of a shaft to a flange of forward section and remove a back shaft.
15.3. Turn away bolts of fastening of an average support to a body, displace forward section of a shaft back and remove from the car.
16. Remove карданный a shaft of the forward bridge for what turn away bolts шлицевого a plug flange карданного the hinge and remove a forward shaft from a distributing box.
17. Turn away bolts of fastening and remove a starter.
18. Turn away a nut of fastening of a forward exhaust pipe to a final collector, remove an arm with картера transmissions, disassemble connection with average section of the muffler and disconnect a forward pipe.
19. Attach a hook to a back part of a final collector.
20. Attach таль the lift to hooks on the engine and will hang out the power unit.
21. On engines of 2,8 l remove каталитический neutralizer and an arm of a manual brake.
22. Establish a support, having rested in картер transmissions.
23. Turn away a nut of fastening of a back support to transmission.
24. Turn away a nut and bolts of fastening of a back support to a lateral arm and remove a support.
25. Turn away fastening bolts картера transmissions to the engine.
26. Displace картер transmissions back.
27. Cautiously lower transmission.

Installation

PERFORMANCE ORDER
1. Lift transmission, establish in a starting position.
2. Displace transmission and establish on the engine.
3. Wrap bolts of fastening of transmission.
4. Establish a back support and tighten nuts and fastening bolts.
5. Wrap nuts of fastening of a back support to transmission.
6. Clean a support from under transmissions.
7. On engines of 2,8 l establish каталитический neutralizer and an arm of a manual brake.
8. Clean таль the lift, remove the established hook.
9. Attach a forward pipe to a final collector, wrap fastening nuts to a collector, establish a pipe arm on картер transmissions, collect connection with average section of the muffler.
10. Establish a starter, turn and tighten bolts.
11. Establish conducting карданный a shaft of the forward bridge, connect bolts a plug flange карданного the hinge and a flange of a distributing box.
12. On cars with 2-section back карданным shaft execute following procedures:
12.1. Establish forward section карданного a shaft, an average support, turn and tighten bolts.
12.2. Attach back section of a shaft to a flange of forward section, tighten fastening bolts.
12.3. Attach back section of a shaft to a flange of a shaft of the main transfer, wrap nuts.
13. On cars with one карданным shaft establish a shaft in transmission and wrap nuts of fastening of a flange of a shaft to a flange of a shaft of a leading gear wheel of the back bridge.
14. Attach to transmission of a tube of a cooler.
15. Attach to transmission a switching cable on a hill-climbing gear.
16. Attach to the lever of transmission draught of management.
17. Establish a branch pipe of the index of level трансмиссионной liquids.
18. Establish forward wheels and lower the car.
19. Establish a control lever a distributing box in a following order:
19.1. Establish the lever in a distributing box.
19.2. Wrap bolts.
19.3. Dress a cover and a sealant.
20. Establish the transmission selector in a following order:
20.1. Establish a cover and the selector, wrap bolts.
20.2. Dress on the selector a sealant and a dustproof cover.
20.3. Establish a forward guard of floor section.
21. Attach to transmission a socket of the switch of a backing and a cable of a drive of a speedometer.
22. Attach to transmission all hoses and sockets of wires.
23. Establish the air filter (on engines 4ZD1) or an air line and a hose (on engines 4ZE1).
24. Fill in трансмиссионную a liquid. Establish the bottom casing (if it is provided).
25. Connect the battery to weight.
26. Warm up the engine, check up transmission work in all modes, check up level трансмиссионной liquids (the car should be established on an equal horizontal surface, liquid transfusion is not supposed).