Isuzu Truper - Isuzu Trooper
1. The maintenance instruction
2. Maintenance service
3. Engines
4. System of decrease in toxicity
5. Fuel system
6. Transmission and a running gear
   6.1. A manual transmission
   6.2. Automatic transmission
      6.2.1. The pallet картера transmissions
      6.2.2. Adjustment of a cable of a drive throttle заслонки
      6.2.3. Adjustment of a cable of a choice of transfers
      6.2.4. Adjustment of the blocking switch
      6.2.5. Removal and installation of automatic transmission
      6.2.6. A distributing box
      6.2.7. Definition of malfunction of the back bridge
      6.2.8. A distributing box with lateral configuration on transmission
   6.3. A running gear
7. A suspension bracket and a steering
8. Brake system
9. A body
10. A body electric equipment
11. Diagnostics of malfunctions
12. Electroschemes





Isuzu Trooper>> Transmission and running gear>> Automatic transmission>> Distributing box

6.2.6. A distributing box
THE GENERAL DATA

CARS TROOPER/BIGHORN

Details of a distributing box of cars Trooper/Bighorn

1 – a persistent washer
2 – an intermediate gear wheel of a backing
3 – a washer
4 – an intermediate shaft
5 – a sealing ring
6 – a persistent washer
7 – the needle bearing
8 – a gear wheel
9 – the needle bearing
10 – a persistent washer
11 – a washer
12 – a persistent washer
13 – муфта демультипликатора
14 – a shaft of selection of capacity
15 – a nut
16 – the ball bearing
17 – a washer
18 – a speedometer reducer
19 – распорная the plug
20 – the ball bearing
21 – a persistent washer
22 – a gear wheel
23 – the needle bearing
24 – муфта switching-off of one of leading bridges

Removal of a lock ring of a shaft of selection capacities (cars Trooper/Bighorn)


On these cars картер a distributing box is back section картера transmissions. Transmission acts in film in gathering with a distributing box (subsection 6.2.5 see).

Dismantling

PERFORMANCE ORDER
1. Remove a lock plate, the remote plug and an intermediate shaft in gathering.
2. Remove from an intermediate shaft a sealing ring, a gear wheel, needle bearings and the second persistent washer.
3. From a forward part of a shaft of selection of capacity remove the remote plug, needle bearings and муфту inclusions of lowering transfer (демультипликатора).
4. From a back part of a shaft of selection of capacity turn away a nut.
5. Выпрессуйте the back bearing.
6. Remove an adjusting washer, a reducer of a speedometer and the remote plug.
7. Выпрессуйте the average bearing.
8. Remove a persistent washer, a gear wheel, needle bearings and муфту switching-off of one leading bridge.

CARS AMIGO/MU/JAZZ, RODEO/PASSPORT AND TROOPER/BIGHORN

Details of forward section картера a distributing box of cars Amigo/MU/Jazz, Rodeo/Passport and Trooper/Bighorn

1 – a lock ring
2 – the back bearing of a secondary shaft
3 – a nut
4 – муфта and a synchronizer nave демультипликатора
5 – a blocking ring демультипликатора
6 – a gear wheel of an entrance shaft
7 – the needle bearing
8 – a holder
9 – a clamp ball
10 – a clamp washer
11 – a lock ring
12 – a gear wheel
13 – a lock ring
14 – the bearing
15 – a holder
16 – a lock ring
17 – an adjusting washer
18 – a spring ring (only for a manual transmission)

19 – an auxiliary gear wheel (only for a manual transmission)
20 – a gear wheel
21 – the needle bearing
22 – муфта and a nave
23 – the bearing
24 – a shaft of selection of capacity of the forward bridge
25 – a lock ring
26 – an intermediate shaft
27 – a lock ring
28 – the bearing
29 – a lock ring
30 – the bearing
31 – an adjusting washer
32 – a spring ring (only for a manual transmission)
33 – an auxiliary gear wheel (only for a manual transmission)
34 – an intermediate shaft
35 – картер


Details of a distributing box of cars Amigo/MU/Jazz, Rodeo/Passport and Trooper/Bighorn last years (back section картера)

M / Т – a manual transmission
And / Т – an automatic transmission
1 – a blocking ring (only for M/)
2 – a lock ring
3 – a shaft of selection of capacity of the back bridge in gathering
4 – a lock ring (only for M/)
5 – the bearing

6 – a lock ring (only for M/)
7 – a gear wheel of a drive of a speedometer
8 – a holder (And/) or spring скоба (M/)
9 – a lock ring (only for M/)
10 – the bearing
11 – a shaft of selection of capacity of the back bridge


On these cars картер a distributing box is back section картера transmissions. Transmission acts in film in gathering with a distributing box (subsection 6.2.5 see).

Муфта and a nave демультипликатора

1 – муфта

2 – a nave

Dismantling

PERFORMANCE ORDER
1. Remove back section картера in gathering.
2. Remove plugs, get a pin and clamp details. For removal of plugs and rods beat out from rods crackers.
3. Get a lock ring from a secondary shaft and press the bearing.
4. Turn away a nut of a secondary shaft of transmission and remove муфту and a synchronizer nave демультипликатора.
5. Remove needle bearings, a bearing holder, a ball of a clamp and the plug.
6. Get a lock ring of a shaft of selection of capacity of the forward bridge, the block of gear wheels and the second lock ring.
7. Press from a shaft the bearing, remove a holder, a lock ring of an auxiliary gear wheel, an adjusting washer, a flat spring ring and an auxiliary gear wheel.
8. Remove from a shaft of selection of capacity of the forward bridge needle bearings, a nave, муфту and press the bearing.
9. Get a lock ring and remove an intermediate shaft.
10. Press from an intermediate shaft bearings.
11. Remove an adjusting washer a flat spring ring and an auxiliary gear wheel.

Assemblage

PERFORMANCE ORDER
1. Wrap up a tape шлицы a shaft of selection of capacity and grease with hermetic condensed surfaces картера a distributing box.
2. Collect an intermediate shaft with bearings, a gear wheel, spring and lock rings upside-down.
3. Collect a shaft of selection of capacity with bearings, gear wheels, spring and lock rings upside-down.
4. Establish the collected shaft of selection of capacity in картер.
5. Fix a shaft a lock ring.
6. Establish on a secondary shaft all removed details upside-down and tighten a nut of a shaft with the moment 130 Н.м.
7. Напрессуйте the bearing also establish a lock ring.